As the reputed manufacturer of woven wire screens of special alloys, stainless steel, carbon steel, We Super Metals offer the most comprehensive and exclusive range of screen surface media including wedge wire, woven wire and perforated plates for the various industries.
Wedge wire screens
The wedge wire screens are available in the wide range of wire profiles and material types to improve application efficiency.
The unique wedge shaped wires are prepared to improve efficiency by offering very large open areas that enable materials to pass through the screen. One of the great advantages of wedge wire design is that it significantly decreases blinding and plugging. Wedge wire screen includes fully welded centrifuge baskets,modular screen surfaces, flat panels, sieve bends, customized screen panels,water well and intake screens and intertank screens.
Woven wire screen meshes or clothes
Sundell Super Metals have a broad range of woven wire screen clothes that are the most versatile and popular screening media in the mining industry. Woven screen is ideal for scalping operations and categorization of coarse and fine screening.
Feed size includes square, long slot, double chute, triple chute and harp screens.
Features and benefits:
1. Standard aperture size varies from .063mm to 125 mm
2. Different wire sizes and weaving patterns
3. Produced from certified materials.
4. Different weaves for different operations
5. Harp wire pattern for difficult screening materials
6. Decreases blinding and pegging in the tough screening applications when machine performance and material impact is combined to strengthen the surface.
Woven wire mesh screen is made from the high carbon steel,low carbon steel, stainless steel and special alloys.
Fine mesh screens
Woven wire mesh screen clothes are constructed of stainless steel,high carbon steel and other exotic materials and are produced using round or shaped wires. The wires are woven, producing a wave pattern with the transverse wire clusters holding the wire together to offer outstanding opening area for extreme performance.
Continues slot aperture panels
Sundell continues slots are one of the maximum open area, fine aperture modular screen panels in the world, with the features of prolong wear life. Open area or ratio of apertures to whole panel surface area, is significant for screen users at the time when the working units are upgraded in terms of capacity to increase profitability and extend the screen functionality.
Open area for the continuous slot pattern is up to 40 to 50% more than the standard modular panels of the same apertures that provides enhanced throughput through the same screen or alternatively much better quality of the screen materials for the same input. In fine apertures, deviation from tolerance can cause reduced recovery, major losses of significant screen product and decrease plant profit.
Regular slot panels have +/- 10 micro-m standard deviation over the specific aperture size.
Continuous slot panels can be utilized in any fine aperture screening application such as coal screens. Continuous slot is well-suited for horizontal or banana shape screen decks and is suitable for dewatering, de-sliming or enhanced categorization and drain/rinse heavy media recovery applications. The regular slot aperture design is suitable for the three modular systems.
Continuous slot aperture panels are used for hard rock mining, quarrying, coal processing, fine sizing, dewatering, drain and rinse screening.
Wedge wire trommel screens
The wedge wire trommel screen is a highly capable cylindrical rotating wedge wire screens that is utilized to separate solids from liquids or solids from solids. The flow of material is provided into the drum, and screen and centrifugal rotating action force particles smaller than the slot size through the screen and particles more than the slot size off the screen end.
The wedge shape of the profile wires helps to decrease pegging and blinding. These screens are used in the various industries like sugar industry, fruit processing industry, mineral processing, sewage treatment, fertilizer processing and abattoirs.
Wedge wire screen provides long lasting performance, large flow capacities, lower principal cost and maintenance.
Perforated plates
Perforated plates made from the different materials have been utilized for screening and sorting for several years however no longer than woven wire screen cloth. Producing a perforated plate includes punching sheet with an array of holes in the different shapes, sizes and patterns.
Perforated plate is introduced in the various patterns such as round, square, hexagon, slotted slots and rectangular slots.
Perforated sheets are ideal for sand gravel, mineral processing, aggregate industry,scalping and sizing.
Perforated sheet offers various properties such as:
1. Strong and rigid
2. Smooth topped and offers resistance to winding, aging and corrosion
3. Introduced in the various kinds of materials like high carbon, special alloys, stainless steel, low carbon steel.
Customized designs with specialist technical recommendation.